In March 2015 Machinex was appointed by major global engineering and construction company, M+W Group, to provide a Material Recovery Facility (MRF) for the Energy from Waste (EFW) project for Levenseat Renewable Energy Limited in Lanark, Scotland. Last May, Machinex started the installation of this first-of-kind facility and the front-end sorting facility should be completed and operational in early 2017. The addition of the drying solution is scheduled to be operational in mid 2017 to complete the project.
The installation progresses as scheduled by the Machinex team and the customer is pleased to see his project come to life: “We have been very impressed with Machinex as a company, they were more than willing to work with us to find an appropriate, robust and creative solutions for our project. They have been very professional and have shown a dedication to not only completing the project on time but also making sure we were satisfied throughout. Above all we felt Machinex really listened to and understood our requirements and worked with us to produce a design that aligned perfectly with what we were aiming to achieve,” comment Angus Hamilton, Director at Levenseat Ltd.
The system is a RDF & SRF preparation plant designed to process 42 tonnes per hour of commercial & industrial waste along with municipal solid waste. The Materials Recovery Facility will produce a minimum of 100,000 tonnes per annum of high quality Refused Derived Fuel (RDF) as a feedstock for the Levenseat Power Plant, whilst also maximizing both the recovery of high value recyclates (such as paper, cardboard, plastics, metals and wood) and the waste diversion from landfill. The system will also produce a Solid Recovered Fuel (SRF) stream from the super-light and high calorific non-recyclable waste commodities.
To meet the objectives of the plant, Machinex will use the latest technologies including four (4) shredders, one (1) Machinex trommel, one (1) waste screen, three (3) air separators, two (2) MACH Ballistic separators, three (3) MACH Hyspec® optical sorting units, one belt dryer and two Machinex single ram balers. One of the baler will be used for recycling commodities, while the second baler will be dedicated to handle RDF & SRF bales. This baler was developed by Machinex specifically for the waste to energy industry to handle RDF baling. This machine incorporates plastic strapping and bale wrapping as part of the RDF solution.
To increase and assure the quality of RDF recovered from the stream of fines, which includes wet organic waste, belt drying technology was selected. The continuous dryer is self-sustainable and will use heat generated by the waste to energy plant adjacent to the MRF.
About the M+W Group
M+W Group is an international design, engineering and construction company. Established in 1912 in Stuttgart, Germany it now operates in over 30 countries worldwide. The company specialises in the delivery of major, complex projects in technology-led industry sectors in energy and environmental technologies, life science and chemicals, IT and electronics. With annual sales in 2014 excess of 2 billion euros and with over 8,000 employees the company is a recognised global leader in the construction of facilities that require the highest levels of technical skill. From design and engineering services to complete turnkey construction, M+W Group is able to offer the full range of contracting services. For more information please visit: www.mwgroup.net.
About Levenseat Ltd
Levenseat Limited is a Recycling & Waste Management company based in Central Scotland. With over 30 years of experience, Levenseat has established a reputation for reliability, accessibility and innovation. We are committed to developing new waste solutions to provide customers with an environmental and economic solution and with the construction of our new plant together with our wider already established facility, we will be delivering to the market Scotland’s largest integrated facility providing treatment and recovery for a wide range of waste materials.